Manufacturing Industry
Laser Cutting
Industrial laser technology requires precision automated processing for high speed and high accuracy cutting, perforating, welding, laboratory environment, and other specialized processes. Medical laser technology requires a broad range of parameters for diagnostic and therapeutic medical applications. Medical and scientific lasers require reliable, precise temperature control for optimal beam quality of the laser.
DRY CHILL chillers are used to remove heat from lasers and avoid overheating of critical components in industrial lasers and medical lasers. Although there are numerous heat-transfer fluids used as coolants for a wide variety of laser applications, including medical lasers, military lasers, and more. Water is by far the most common coolant used and if the system is properly designed, a recirculating water chiller or portable chiller provides an efficient, effective, and reliable means of cooling high-power laser systems.
Since 1996 DRY CHILL has proven to be a reliable supplier of Industrial Chillers and Online Chiller for a number of laser applications. DRY CHILL will build a standard system for you if needed, design as per customer requirements for size, portability, operating conditions, thermal load, and system footprint.
We were able to take customer requirements, design the system, place a large cooling capability in a small Chiller in one attractive package.
Semi-Conductor Industries
Controlled temperature is important in the production of semiconductor devices. The process requires highly precise and effective liquid cooling. DRY CHILL provides thermal temperature management for many chip manufacturing technologies with liquid chillers for the semiconductor industry.
The semiconductor industry has experienced growth in recent years and DRY CHILL has not missed the opportunity to grow with it. These semiconductor systems have specific needs that require precise temperature control, resulting in lower defects and greater yields during rapid thermal processing of silicon wafers for the semiconductor industry. Chillers that provide accurate temperature control are also important for environmental control and energy conservation.
DRY CHILL offers several complete lines of high-quality Recirculating Refrigerated water Chillers and Portabale Chiller that can be integrated into the production of silicon wafers for the semiconductor industries and for other systems used for research and development.
Since 1996 DRY CHILL has proven to be a reliable supplier of Industrial Chillers for a number of semiconductor applications. DRY CHILL will build a standard system for you or, if needed, design to customer requirements for size, portability, operating conditions, thermal load, and system footprint.
Designed for the industrial environment with a long service life in mind these chillers are recommended for all types of semiconductor manufacturing processes.
Printing Industries
In the printing industry, chillers are used to remove the heat generated by the heated printing rollers due to friction. They also help cooling the paper when it comes out of the ink drying ovens curing the ink along with ultraviolet lamps also for curing purposes. It is cost saving to the printing industry because it is used to regulate temperatures in presses and rollers which helps to the reduction of stretching and bleeding. In doing this it decreases the time needed to print. Expedited printing means more sellable product opportunity per week.
Machine Tool Industries
Dry Chill can help with any application where machinery is overheating due to milling, drilling, cutting, and grinding. Our chillers are designed to cool your equipment efficiently to reduce heat and increase run time. By providing your applications' proper temperature control with the right chiller, your machinery will last longer with higher precision.
Anodizing & Plating
Anodizing combines with nature to create one of the world’s best metal finishes. It is the process of electrochemically controlling, accelerating, and enhancing oxidation of an aluminum tube, creating a durable, scratch-resistant coating on the surface. However, the temperature control is one of the most important factor during anodizing, plating and other metal finishing processes. So here we are for any solutions for anodizing cooling.
Several metals can be anodized, and of course aluminum is the most common but the process may also be applied to magnesium, titanium, and tantalum. Anodizing is an “electrochemical conversion process” that changes the outer structure of the metal, rather than an applied coating, like paint. The anodizing of aluminum is performed by making the part that is to be anodized, the “anode” or positive end of an electrical circuit within an acid electrolyte. With electricity applied through the acid from the cathode an oxide layer develops in and on the outer layer of the metal. This outer layer can be formed so that it has a porous quality and the aluminum oxide layer can be dyed in many colors.
DRY CHILL is a leading manufacturer water chillers for metal finish processing, such as anodizing cooling and plating cooling. If any question about how to choose cooling chillers for anodizing or plating or how to calculate cooling capacity, then our engineers are pleasure to hear from you.
Thermal Spray
Thermal spray is a coating process in which fine particles of a coating substance are carried in a stream of working gas and sprayed onto the surface of a target component to create a uniform, finished coating. This kind of coating process includes HVOF spray, ARC spray as well as Plasma spray.
Normally wire material is used for ARC spray as a feed stock, whose advantage is that two different wires can be used simultaneously to produce a pseudo alloy. And this kind of spray process is often used when applying to large areas such as corrosion resistance on large components or for the building up of worn components.
HVOF is a thermal spray system using the combustion of gases, such as Hydrogen or a liquid fuel such as kerosene. One of advantage of this system’s high velocity is the extremely high coating density and low oxide content.
The
plasma spraying process involves the latent heat of ionized inert gas (Plasma) being used to create the heat source. The most common gas used to create the plasma is argon.
All above thermal sprays can provide very high bonding characteristics and surfaces that can offer thermal protection, wear and corrosion resistance as well as resistance to other environmental interaction types.
However, the most important of a thermal spray process is the precise thermal spray cooling, not overheating or over cooling, to avoid the nozzle to melt or to clog as well as defective surface.
Dry Chill chillers offer various features required to control spray nozzle temperature accurately. The thermal spray chillers feature programmable controllers, closed loop sensor feedback, and energy efficient. This integrated chilling system is able to maintain the precise temperature required for thermal spray tips.
Antiperspirant/ Deodorant Stick
Our Industrial Chiller is used to carefully control the temperature with the help of jacketing process. In the batching process, ingredients are combined in a jacketed stainless steel kettle. Steam heat is applied to melt the ingredients while the batch is being mixed. During the blending process, the temperature must be carefully controlled to avoid scorching the waxy ingredients.